Italian Manufacturing Association Conference – XVII AITeM

Italian Manufacturing Association Conference – XVII AITeM Eds. Livan Fratini and Luca Settineri Materials Research Proceedings Volume 57 Publication Date 2025, 688 pages print ISBN 978-1-64490-372-8  (release date September 2025) ePDF ISBN 978-1-64490-373-5 DOI: https://doi.org/10.21741/9781644903735 The book covers transformation processes of products, from production to assembly, from testing to recycling: (1) mechanical and technological characterisation of the transformed materials; (2) methodologies and tools for designing transformation systems, processes, and components; (3) programming, management and control of production, assembly, testing, and recycling systems; (4) quality management and environmental safeguard management for sustainable development. Table of Contents Investigation of glass-fiber reinforced polypropylene properties dependence on post-consumer recycled polypropylene content Anna BORTOLETTO, Matteo MICHELINI, Luca GAZZOLA, Adrian L. KELLY, Ben R. WHITESIDE, Marco SORGATO, Giovanni LUCCHETTA Impact of contour on surface quality, dimensional and geometrical accuracy of Ti48Al2Cr2Nb parts produced with powder bed fusion with electron beam process Giovanni RIZZA, Manuela GALATI, Paolo MINETOLA, Paolo ANTONIONI, Danilo BRUSON, Giovanni MARCHIANDI, Luca IULIANO A synergistic integration of photogrammetry and Gaussian Splatting for back-in-time quality inspection Mattia TROMBINI, Domenico A. MAISANO, Fiorenzo FRANCESCHINI Preliminary experimental results on a multidimensional model for cognitive assistance systems in manufacturing BARTOLOMEI Mirco, BARRAVECCHIA Federico, REA Maria, MASTROGIACOMO Luca, CANNIZZARO Davide, FRANCESCHINI Fiorenzo Detection of sub-superficial defects by infrared thermography in parts made by powder bed fusion with electron beam Silvio DEFANTI, Simone DE GIORGI, Giovanni RIZZA, Giulia COLOMBINI, Emanuele TOGNOLI, Ahmet Ayberk Gürbüz, Lucia DENTI, Manuela Galati, Luca Iuliano Real-time mental workload assessment with low intrusiveness for assembly processes: Limits and preliminary results Riccardo GERVASI, Matteo DE MARCHI, Luca MASTROGIACOMO, Dominik T. MATT, Fiorenzo FRANCESCHINI Effect of cast extrusion parameters on the surface properties of films made of polyethylene blends with olefinic ionomers Annalisa GENOVESI, Alessandra CAGGIANO, Massimiliano BARLETTA Impact of surface determination techniques on dimensional and geometrical metrology using X-ray computed tomography Federico PIRILLO, Huan SHAO, Stefano PETRÒ, Giovanni MORONI Advanced active thermography for weld joint inspection Valentino RAZZA, Manuela DE MADDIS, Pasquale RUSSO SPENA, Luca SANTORO Document-type classification errors in bibliometric databases: Insights from the engineering/manufacturing field Domenico Augusto MAISANO, Lucrezia FERRARA, Fiorenzo FRANCESCHINI The effect of additive manufacturing-induced anisotropy on tool wear when machining martensitic nitinol Flavia Tucci, Rachele Bertolini, Andrea Ghiotti, Stefania Bruschi Effect of process parameters on AlCoCr2FeMo0.5Ni high-entropy alloy coatings produced using laser directed energy deposition Chiara GIANASSI, Erica LIVERANI, Alessandro ASCARI, Alessandro FORTUNATO Instrumented indentation tests for local temperature-dependent mechanical properties assessment of laser-based powder bed fusion of aluminium alloy Stefano GUARINO, Gennaro Salvatore PONTICELLI, Alfio SCUDERI, Simone VENETTACCI, Vittorio VILLANI Optimizing 3D printing process parameters for high-performance inflatable soft actuators RIFINO Rosanna, PRICCI Alessio, PERCOCO Gianluca Understanding powder transport mechanisms in directed energy deposition via design of experiments Adriano Nicola PILAGATTI, Eleonora ATZENI, Alessandro SALMI, Luca IULIANO Physics-based model for dot geometry prediction in dot-by-dot wire arc additive manufacturing Niccolò GROSSI, Guido PIERATTINI, Riccardo LILLI, Antonio SCIPPA Design and preliminary testing of innovative tooling system elements obtained by L-PBF process for effective suppression of chatter vibrations SCALZO Federico, TOTIS Giovanni, VAGLIO Emanuele, ANTONIALLI Armando Ítalo Sette, SORTINO Marco A preliminary study about high-pressure homogenization as a viable alternative to produce powder feedstock for selective laser sintering of biopolymers Alberto GIUBILINI, Giovanna COLUCCI, Manuela GALATI, Giovanni MARCHIANDI, Massimo MESSORI, Luca IULIANO, Paolo MINETOLA In-situ monitoring of laser powder bed fusion on multi-material substrates for electric mobility Marco Grasso, Matteo Bugatti, Frank Sarfert, Aitor Echaniz, Bianca Maria Colosimo FFF of PLA reinforced with flax: Effects of the infill strategy on low-velocity impact behavior and the energy consumption Ersilia COZZOLINO, Ilaria PAPA, Antonello ASTARITA, Valentina LOPRESTO Silicone 3D printing: Experimental validation of a reduced-order numerical model for optimal layer deposition PRICCI Alessio, PERCOCO Gianluca Optimization of process parameters for fused filament fabrication of ULTEM 1010 VAGLIO Emanuele, BILLÈ Erica, GAMBITTA Alessandro, RONDINELLA Alfredo, TOTIS Giovanni, SCALZO Federico, SORTINO Marco Impact of cell dimensions and beam radius on the bending characteristics of BCC sandwich panels produced via L-PBF of Ti6Al4V Dina PALMERI, Gaetano POLLARA, Gianluca BUFFA, Livan FRATINI Effect of cyclic loading and thermal stimuli on the shape memory behavior of PLA 3D-printed cellular structures Desole M.P., Gisario A. From design to reality: Improving multimaterial powder bed fusion laser melting additive manufacturing via in-situ monitoring Stefania Cacace, Matteo Bugatti, Bianca Maria Colosimo Process capability investigation on the 3D printing technique for hybrid silica-based sands cores Mukul Ramesh Kumar, Stefania Cacace, Maurizio Chiesa, Daniele Chiesa, Paolo Parenti Preliminary study on evaluation of printing parameters for a MEX repair application Raniero PIRLO, Marco LAFIRENZA, Maria Grazia GUERRA, Fulvio LAVECCHIA, Luigi Maria GALANTUCCI Experimental characterization of QP1180 steel and its performance in stamping simulation: Comparison with DP1180 Maria Emanuela Palmieri, Matteo Villa, Michele Abruzzo, Giuseppe Macoretta, Stefania Bruschi, Luigi Tricarico Textured tools and cryogenic cooling for modifying chip morphology in PEEK machining Anna Bottin, Rachele Bertolini, Stefania Bruschi Comparison between the mechanical properties and environmental sustainability of basalt and carbon fiber reinforced polymers hoop filament wound components Iacopo BIANCHI, Massimo DI PIETRO, Archimede FORCELLESE, Francesco GALLIANI, Tommaso MANCIA, Chiara MIGNANELLI, Michela SIMONCINI, Tommaso VERDINI Effect of heat shrinkable tape layer number on mechanical properties and quality of tubular CFRP components obtained by filament winding Marina ANDREOZZI, Iacopo BIANCHI, Archimede FORCELLESE, Chiara MIGNANELLI, Massimiliano PIERALISI, Michela SIMONCINI, Tommaso VERDINI Comparative study of autoclave thermoforming and hot-press moulding for manufacturing green composite parts G. Parodo, L. Sorrentino, S. Turchetta Laser texturing of 3D Copper current collector for ultrafast Zinc metal plating Vincenzina SICILIANI, Nassima YAMINI, Riccardo PELACCIA, Andrea PAOLELLA, Leonardo ORAZI Study of printing parameters on part performance in foamy TPU using material extrusion technology Francesco de PALMA, Alessandro PELLEGRINI, Roberto SPINA, Fulvio LAVECCHIA Enhancing the robustness of nanostructures through the production of self-protective structures by injection molding of thermoplastic elastomers Giacomo BARUFFA, Keltoum OUBELLAOUCH, Giulia ZANIBONI, Giovanni LUCCHETTA, Marco SORGATO Physical foaming of 25% post-industrial recycled TPU using the supercritical foaming technology Francesco MACIARIELLO, Giovanni LUCCHETTA, Marco SORGATO Numerical modeling of high-speed laser cutting of copper current collectors Samuele Piandoro, Caterina Angeloni, Alessandro Fortunato, Erica Liverani, Alessandro Ascari Friction stir welding of AA6082 and AA5083 T-joints for naval applications: Finite element modeling and experimental analysis of material flow Guido Di Bella, Mohamed Chairi, Davide Campanella, Riccardo Puleo, Gianluca Buffa Switching supervisory control in fusion laser cutting with vision-based process state detection CAPRIO Leonardo, GUERRA Sofia, PACHER Matteo, GANDOLFI Davide, SAVARESI Sergio Matteo, TANELLI Mara, PREVITALI Barbara Peripheral coarse grain prediction in extruded AA6082: Combining finite element simulations with neural networks Marco Negozio, Adrian H.A. Lutey, Antonio Segatori, Riccardo Pelaccia, Sara Di Donato, Barbara Reggiani, Lorenzo Donati Investigating the tube production via friction stir extrusion of aluminum chips Riccardo PULEO, Muhamad ADNAN, Giuseppe INGARAO, Gianluca BUFFA, Livan FRATINI Identification of tool tip frequency response function through surface location error Lorenzo MORELLI, Niccolò GROSSI, Antonio Scippa An AI-based approach for flow front monitoring and prediction in liquid composite molding processes based on dielectric and visual data elaboration Vitantonio ESPERTO, Fausto TUCCI, Felice RUBINO, Pierpaolo CARLONE Modeling of molten pool geometry and remelting layer in the laser ablation of Ti6Al4V alloy Maria Rosaria SAFFIOTI, Serafino CARUSO, Giovanna ROTELLA, Domenico UMBRELLO Surface Integrity study in cryogenic milling of Ti-6Al-4V titanium alloy Paolo Albertelli, Michele Monno Resin molds to improve thermal energy consumption in injection molding process Giulia ZANIBONI, Riccardo PELACCIA, Leonardo ORAZI, Rossella SURACE, Giovanna ROTELLA, Vito BASILE A value-driven approach to printed circuit board inspection: Strategic use of inspection technologies to reduce waste Stefano PUTTERO, Elisa VERNA, Gianfranco GENTA, Maurizio GALETTO Exploring multi-human multi-robot collaboration in assembly processes: Challenges and opportunities in quality and manufacturing Matteo CAPPONI, Aurora Sofia DI MATTEO, Luca MASTROGIACOMO Reuse of 316L stainless steel towards zero-waste laser powder bed fusion Gabriele LOCATELLI, Sara BOCCHI, Mariangela QUARTO, Gianluca D’URSO Welding and wire arc additive manufacturing using FSE solid-state recycled wires: Challenges and future perspectives Gustavo H.S.F.L. CARVALHO, Gianni CAMPATELLI, Gianluca BUFFA Optimization of manufacturing processes for PS-paper powder compounds in sustainable foodservice plates Arif Enes KARACA, Alessandra CAGGIANO, Massimiliano BARLETTA Towards the wire-feed friction stir extrusion-based additive manufacturing of aluminum alloys Kirill KALASHNIKOV, Davide CAMPANELLA, Muhammad ADNAN, Rosa DI LORENZO, Giuseppe INGARAO, Gianluca BUFFA, Livan FRATINI Development of low environmental impact technological solutions based on PLA, PBS, PBAT and Talc blends for multilayer food packaging manufacturing Marzio MILO DI VILLAGRAZIA, Alessandra CAGGIANO, Annalisa GENOVESI, Massimiliano BARLETTA Reciprocal human–machine learning flow modelling for assisted assembly systems Yuchen FAN, Alessandro SIMEONE, Dario ANTONELLI Environmental impact assessment of adhesive joints in basalt fibre-reinforced thermoplastic composites using LCA methodology Luigi BENVENUTO, Chiara MANDOLFINO, Pietro RUSSO, Matteo BENVENUTO, Marco PIZZORNI, Enrico LERTORA A decisional framework for second-life applications of textile waste: A data-driven and generative AI approach Giovanni DE MARTINO, Rosa LEONE, Marica BUCCI, Michele DASSISTI Thermal and Joule effect debonding techniques: Evaluation of mechanical strength and LCA analysis of bonded joints Matteo Benvenuto, Enrico Lertora, Marco Pizzorni, Luigi Benvenuto, Alessia Lusiani, Chiara Mandolfino Fostering sustainability-oriented product innovation: A comprehensive framework to support product development for a circular economy Luigi PANZA, Giulia BRUNO, Paolo CHIABERT Implementing Job Sequencing in a CONWIP fully automated assembly line Arianna ALFIERI, Claudio CASTIGLIONE, Erica PASTORE Integrating buffer “stock” and buffer loops in an assembly line with conveyors: An automotive case study Claudio CASTIGLIONE, Erica PASTORE, Arianna ALFIERI Metaheuristic approaches for solving the scheduling problem in the semiconductor diffusion work area Roberto Rosario CORSINI, Antonio COSTA, Valeria FICHERA, Giuseppe ORITI, Daniele PAGANO A mathematical modeling approach for job allocation at STMicroelectronics EL ACHKAR Elias, FRIGERIO Nicla, PAGANO Daniele, MATTA Andrea Digitalization of broaching processes: a scalable approach to industry 4.0 in small and medium enterprises Michele ABRUZZO, Gino DINI, Gualtiero FANTONI, Luca ROMOLI, Marko VUKOVIC Digital twin solutions for state-aware, dynamic task allocation in flexible cyber-physical production systems Matteo DE MARCHI, Erwin RAUCH, Dominik T. MATT Field-driven design of functionally graded TPMS-based 3D printed sandwich structures: Modeling, printing and testing Gabriele Marabello, Guido Di Bella Deep learning-based monitoring of laser beam direct energy deposition to detect deviations in process conditions M. Mazzarisi, M.G. Guerra, A. Angelastro, L.M. Galantucci, S.L. Campanelli Nanoscale topographical characterization of permeability-related features in the production of polymeric films for food packaging Giacomo MACULOTTI, Alberto PIOVANO, Gianfranco GENTA, Maurizio GALETTO Design optimization and one-shot 3D printing of a bio-inspired soft robot capable of counter-flexural motion at low actuation pressures Luca DI LEO, Alessio PRICCI, Andrea GRAVILI, Gianluca PERCOCO Fabrication of shape memory composites for non-explosive release mechanisms in space applications Denise BELLISARIO, Leandro IORIO, Dounia NOQRA, Giorgio PARTIZII, Alice PROIETTI, Fabrizio QUADRINI, Loredana SANTO Towards efficient defect detection in injection molding with transformer models Andrea PIERESSA, Marco SORGATO, Giovanni LUCCHETTA Supervised autoencoder for fault detection and diagnosis in predictive maintenance of bearing ring grinding machine Pietro Andrea MICIACCIA, Giovanni PASCOSCHI, Antonio DECATALDO, Domenico MONOPOLI, Concetta SEMERARO, Michele DASSISTI An experimental approach exploiting high-voltage fragmentation as a selective comminution technology for the recovery of key metals Marco DIANI, Shravan TORVI, Marcello COLLEDANI An automatic system of handling and heating samples during dynamic hot compression tests G. Soardi, C. Guerra, M. Seiti, A. Abeni, A. Attanasio, E. Ceretti A technological analysis and prototype design for efficient and flexible stacking processes Sen BAI, Nicla FRIGERIO, Daniela FONTANA, Andrea MATTA Development of a repair strategy for a thin aerospace component with dot-by-dot deposition approach Gianni CAMPATELLI, Gustavo H.S.F.L. CARVALHO, Paolo C. PRIARONE Manufacturing quotation platform for turned parts: The PLAT4M project Antonio SCIPPA, Niccolò GROSSI Preliminary numerical and experimental investigation of clamping effects on one-up drilling of stacked aluminium aerospace components Martina Panico, Massimo Durante, Antonio Langella, Luca Boccarusso Manufacturing of vitrimer matrix composite substrates for cold-spray coatings Fausto TUCCI, Barbara PALMIERI, Alessia Serena PERNA, Antonio VISCUSI, Alfonso MARTONE, Antonello ASTARITA